How Digital Factories Can Transform Company Culture

Introduction

The digital factory is an innovation in manufacturing technology with few tools that rival its ingenuity and functionality. Digital technology is advancing at breakneck speed in the modern world and automation, artificial intelligence, and robotics applications are growing among factory floors all across the United States and the world.

Digital Factories

With the implementation of a digital factory functionality, monitoring and maintenance tasks are simplified, safeguarded against threats of advanced breakdowns and employee injury, and much more. Digital factories are the future of work in the manufacturing and industrial space, and many, many firms are already taking advantage of these digital technologies in their manufacturing processes as a result.

A digital factory provides a key springboard for improved smart factory implementations, but it also allows for a transformation within the company culture. Greater insights provide key decision-makers with the ability to improve life for employees at all levels of the business, creating inspirational feedback that can improve company happiness and economic efficiency all in one initiative.

Improved Planning Capacity

One of the key features of a digital factory within the manufacturing process is the ability to gain insights into the current performance of your instruments, robots, supply chain, and production line. These insights are invaluable when preparing for an expansion, shift in production, or other future planning objectives.

The ability to plan for the future with greater data-based certainty surrounding the efficacy of any decision that you and your brand make is something that can provide a unique peace of mind to all involved. Employees can feel more secure in their roles and leadership figures can take confidence in their decisions, knowing that the data surrounding current and predicted production levels supports their directives.

Predictive Maintenance and Anomaly Detection Capabilities

In addition to the corporate planning that can be achieved in the manufacturing process with this new technology innovation, predictive maintenance is a core functionality of the digital twin feature that can help you maintain optimal uptime and downtime statistics on all your key facilities and tools.

Managing the data that comes in during each cycle, shift, or day, research scientists are able to build predictive models on uptime and the optimal schedule for maintenance needs on machinery and moving parts that inevitably will wear out over time. By utilizing the real-time monitoring software that comes standard in the digital factory implementation, managers are able to detect issues before they even happen and work to solve anomalies in the production circuit before major disruptions can take place.

The predictive management aspects of a digital factory make the workplace a far more efficient and much safer environment that staff will want to arrive in every day. A modern workplace is a point of pride for many, and with these state-of-the-art tools, maintaining a productive and safety-first place of business for those who maintain the profit margins has become second nature.

Simulations

Finally, digital technology makes it possible to run 3D simulations of factory processes using the big data insights that are taken from an army of sensors throughout the floor. This means that key stakeholders can see exactly what’s going on at all levels of production.

Many of these leadership team members aren’t well-versed in the day-to-day workings of the manufacturing center, yet need to know key statistics about the performance of machinery and personnel. With the help of 3D rendering, building simulations and models that will wow board members and others involved on quarterly and other presentation schedules can put your team on track for success at every turn.

With the nuanced and powerful technology of the digital factory, success and corporate growth have become a science rather than a struggle. Utilize these applications today.